Setting crane rails is greatly simplified by using epoxy grout as opposed to steel or concrete.

With higher compressive strengths and resistance freeze thaw cycles polymer products are far superior to the cement grout that is normally used for setting these rails. Most of the time the grouts will replace both the cement grout and the leveling plate found under the rail. Not only does the epoxy support the rail evenly it seals the underside of the rail from corrosives and dirt.

Reciprocating compressors present the single most common application for epoxy grouts. Because of the vibration, chemical attack, field installation issues and reliability concerns, most manufacturers prefer a solid, reliable foundation under their equipment. Decades of experience has shown that when performance of the foundation system is critical to the overall function of the equipment, polymer systems provide the best solution to the long term performance of the overall package.

Epoxy pipe supports or shim blocks are the answer to your pipe inspection problems. They eliminate pipe support corrosion, fretting and vibration associated with the higher costing steel supports.

They require no maintenance and are available in 2 different styles; wedge shaped or rounded. Both models are fully adjustable and will fit just about any size pipe.

Made from the same 3 component epoxies used in the rebuilding of pipe piers, they are easily removed for pipe inspection and comply with DOT Federal regulations.

Permanent, accurate alignment of multi-million dollar satellite dishes is just one example of where polymer grouts outperform the alternatives. Mid-service regrouting of critical equipment because of foundation degradation is just not an alternative in most of these applications. The stability, vibration attenuation and ease of installation of our foundation systems make epoxy grouts an easy decision when long-term performance is the deciding factor.

The pulp and paper manufacturing environment has always presented one of the most difficult settings for the designer of equipment foundations. The constant chemical attack, the high levels of vibration and the minimal “down time” requirement of this industry have always been issues that polymer bases can easily solve. Quick cure times and high chemical resistance are inherent properties of our systems, making them ideal solutions to the never ending equipment problems caused by foundation failure in these situations.

Power generation has an inherent need for reliability. Equipment costs are high and shutdown/downtime costs are even higher. The added reliability of polymer bases can only increase the already high level of dependability that is designed into these systems. Accurate alignment, a decrease in overall vibration and the longer equipment life provided by a polymer base only add to the already high level of sophistication of these power plants.

By utilizing a wider, stiffer flange and support mechanism in conjunction with epoxy grout, it is now possible to level the base without removing the pump and motor. The rigidity of the base prevents any twisting or warping during shipping and handling. Setting, leveling to grade, rough alignment, and forming for first pour is possible in one day and can be done in the shop instead of a difficult field environment. In these installations the top of the polymer becomes the actual top of the baseplate.

More and more equipment today is being mounted on rails or skids.

Because the design varies from unit to unit and there is no set guideline for installation, epoxy grouts should always be used to minimize the vibration levels, decrease the downtime and maximize the life cycle of the equipment mounted on those skids.

With minimum clearance and ever bigger skids Philadelphia Resins has the right high flow epoxy grout for any installation, permanent install, leased unit or temporary problem solver.

• Chamfer all the foundation edges at a 45˚ angle, in order to remove stress concentration.

• Remove all dust, dirt, chips, oil, water, and any other contaminants.

• The final baseplate or soleplate elevation should allow 2" to 3" of grout between the surface of the foundation and the lower baseplate flange or the underside of the soleplate.

• Fill the foundation anchor bolt sleeves with a non-bonding, pliable material, such as spray insulation foam to prevent the epoxy grout from filling the anchor bolt sleeve. Apply tape to the shanks and threads of all anchor bolts.

• Install expansion joints as required depending on the length of pour and specific grout chosen.

• Coat the inside of the forms with three coats of paste wax on all areas that will come in contact with the grout to keep the grout from bonding to the forms.

• Install and align the baseplate without any pumps or motors installed using jacking bolts. Jacking bolts should fall on round metal landing pads epoxied to the surface of the concrete. Apply a heavy coat of non-melt grease to the jacking screws so they can be removed later.

• Slowly add aggregate to the mix one bag at a time. Mix the resin and aggregate only long enough to wet out all the aggregate.

• The use of a head box provides a surge volume for the grout, as well as provides the critical hydraulic head.

• Tools and equipment can be cleaned with medium pressure water immediately upon completion.

• Forms may be removed when the epoxy grout is adequately cured. This generally occurs in approximately 24 hours at 72˚ F when the surface becomes firm and not tacky to the touch.

• The baseplate is to remain supported by the jack screws for 48 hours before removing them. The jack screw holes shall be filled with RTV or epoxy after being solvent cleaned to remove any bond breaker. The foundation anchor bolts can now be torqued. The frame shall be dial indicated at each anchor bolt and coupling, to determine any movement during torque.

• Re-install the pumps and motors after the baseplate has been grouted and after the grout has cured for a minimum of twenty-four (24) hours.

When the benefits of a polymer machinery foundation are required in an OEM application, our Zanite® equipment bases provide an economical, highly-engineered, economical alternative to standard iron, aluminum or granite.

The IMPAX line of coatings that this segment offers provides solutions to you most difficult industrial coatings needs. The product line presents a complete solution to your flooring or secondary containment concerns.

	Self-Leveling Flooring Products — These systems offer high-solids, chemically impervious, abrasion resistant and aesthetically pleasing answers to your most difficult flooring problems.
	Thin Film Coatings — Products in this line include epoxy and urethane systems that provide for low-cost, easily applied coatings that will improve the appearance of your facility.
	Decorative Systems — Impax flake or quartz systems provide the ultimate compromise between industrial toughness and commercial appeal.
	Industrial Resurfacers — These systems provide the ultimate in flooring performance. When chemical attack, intense traffic or other highly abusive environment cause concern, these products are the solution.
	Anti-Slip Systems — When safety is the primary concern, our complete line of skid-resistant products are second to none. Developed primarily to exacting military standards, they provide the ultimate solution to slip and fall concerns in industrial environments.
	Secondary Containment Systems — Regulations that require complete containment of chemicals continue to challenge engineers in industrial facilities. These products can provide solutions to some of these difficult challenges.